Toyota RAV4 restoration: Part 1

They say time flies when you’re having fun. Even so, it may come as a surprise to many that the evergreen Toyota RAV4 model is now more than 20 years old.

Until the launch of the production RAV4 in 1994 there was no such thing as the compact SUV segment, an omission that Toyota had identified eight years previously and later exposed to the world at the 1989 Tokyo Motor Show via the innovative RAV-Four concept (below).

Toyota RAV-Four

Now, however, the compact SUV segment is overflowing with wannabees. Among this crowd the Toyota RAV4 has retained its market impact. It is estimated that over 90 per cent of all RAV4 models ever produced are still on the road, and more examples of the latest generation are being sold globally than ever before in the car’s 20-year history.

RAV4 resto 09

To help celebrate this anniversary and gain a better understanding of how the RAV4 defined the genre, we invested in a first-generation model to restore and add to the ranks of Toyota’s heritage fleet.

RAV4 resto 11

We wanted a Toyota RAV4 that was as true to the original concept as possible, which meant finding an early three-door model (the five-door arrived in 1995) with a manual gearbox. Of the two trim grades available from launch, we favoured the entry-level GS for being closer to the guiding principles of a car described as a Sports Utility Vehicle.

RAV4 resto 07

RAV4 resto 08

A number of additional factors guided us to this particular 1995 example, which was sold during the car’s first full year of being on sale. Its proximity was a consideration, but of more importance was its overall condition, detailed history file and reasonable 133k mileage. It also featured a number of official and unofficial accessories, such as arch extensions, tow bar, spare wheel cover, front styling bar and alloy wheels. However, the majority of these would be removed to restore the car to factory specification.

RAV4 resto 06

RAV4 resto 05

It wasn’t possible to give the car more than a superficial examination before purchase, but back in our workshop we had the chance to give it a more thorough once-over. Its condition was deemed reasonable rather than good and clearly there were some areas around the brakes and body that were particularly dubious. We quickly ascertained that the RAV4 needed a complete overhaul but were not sure yet if it would require a full-blown restoration.

See also: 
Toyota RAV4 restoration: Part 2
Toyota RAV4 restoration: Part 3

RAV4 resto 01

We had no doubt that extra remedial work would come to light during the course of our rehabilitation programme, but in the meantime we gathered a collection of new original equipment steel wheels and brake components, as well as new tyres, sections of exhaust system, a full service kit and various trims and fixings.

RAV4 resto 03

RAV4 resto 02

RAV4 resto 04

Look out for forthcoming posts detailing the next stages of the restoration and how we hope this car will spearhead our ongoing celebrations.


Comments (4)

  1. Hi do u have a video for this? I have a rav4 very similar to this and wuld like to restore, a video would be a good guide

    1. Hi Brian,
      Thanks for getting in touch. Unfortunately, we don’t have a video of this restoration, but we wish you the best of luck with your own! Many thanks.

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